Original manufacturer of multifunctional glass fiber mat order by
weight
Fiberglass mat production involves the manufacturing of a non-woven
fabric made from fine glass fibers. These fiberglass fibers are
randomly oriented and bonded together using a binder material. The
production process typically involves the following steps:
Glass Fiber Manufacturing: Glass fibers are produced by melting raw
materials such as silica sand, limestone, and soda ash in a
high-temperature furnace. The molten glass is then extruded through
fine holes to form continuous filaments. These filaments are then
cooled and gathered into strands.
Chopping: The continuous glass strands are chopped into shorter
lengths using a mechanical chopper. This step helps in achieving
the desired fiber length for the fiberglass mat.
Blending: The chopped glass fibers are mixed with other additives
such as binders, lubricants, and sizing agents. These additives
improve the processability of the fibers and enhance the final
properties of the fiberglass mat.
Web Formation: The blended fibers are fed into a machine called a
carding machine. The carding machine aligns and disperses the
fibers randomly to form a uniform web. This web acts as the
precursor for the fiberglass mat.
Binder Application: A binder material, such as latex or resin, is
applied to the web to bond the fibers together. The binder is
typically sprayed or coated on the web evenly. The amount of binder
applied can vary depending on the desired strength and
characteristics of the final fiberglass mat.
Curing: The binder-coated web is then passed through an oven or
curing chamber, where the binder is cured or hardened. This process
involves the application of heat to activate the binder and create
a strong bond between the fibers.
Finishing: After curing, the fiberglass mat may undergo additional
finishing processes such as trimming, cutting, or rolling to
achieve the desired dimensions and appearance. The finished
fiberglass mats are then packaged and prepared for distribution.
| Length | 300m per roll |
| Width | up to 3800mm |
| Density | 1020g/m2 |
